MATERIAL AND HARDWARE LISTA (4) Leg (2x4) 11/2" x 31/2" x 21
B (2) Rail (2x4) 11/2" x 31/2" x 175/8"
C (1) Stretcher (2x4) 11/2" x 31/2" x 161/8"
D (4) Frame (2x4) 11/2" x 31/2" x 215/8"
E (4) Table Slats (1x6 decking) 11/16" x 31/2" x 155/8"
F (4) Spline (1x8) 1/2" x 17/8" x 71/2"
G (6) Decorative Diamonds (1x8) 1/4" x 1" x 1"HARDWARE
•(10) #10 x 21/2" Stainless Steel Screws
• (8) 21/2" Pocket Screws
• (8) Pocket Screw Plugs
• (8) 3d Galvanized Nails
• (4) 3/8" Wood plugs, 5/16" long
PATIO SIDE TABLE CONSTRUCTION VIEW
CUTTING DIAGRAM
Monday, August 6, 2007
PATIO SIDE TABLE
Posted by Vatome at 3:15 PM 0 comments
FEED TABLE
DIRECTIONS
1.) Cut all pieces as per drawing and as follows (verify dimensions to fit your saw)
- Table Top: ¼” Plywood
- Table Top Support Frame: 1 ¾” Square, Pine
- Table Top Arm and Leg Brace (2ea): ¾” Plywood
- Legs (2ea): 1 ¾” x 1” Pine
- Main Supports (2ea): 1 ¾” Square, Pine
3.) Screw the Support Arms to the Frame with 1” screws, using the back of the frame as the reference
4.) Screw the Leg Braces to the support arms and tabletop using 1” screws.
5.) Bolt each Main Support to Saw Table legs using two 3/8” x 3” carriage bolts and wing nuts for each support. Make sure the Supports fit inside the Arms using one washer between them. . NOTE: the table top should be slightly lower than the saw table (approx. 1/16”) towards the saw and exactly level at the rear
6.) Fasten the Table Top Assemble to the Main Supports Using 3/8” x 3 ½” Carriage bolts washers and nylon lock nuts
7.) Legs: The legs are designed so that they can be stored under the table when not in use and also adjust the table height for fine-tuning. One leg is shorter than the other (by 2”), so it will be positioned lower on the leg brace, this allows them to be stored as shown in the diagram.
8.) Drill the holes and assemble the leveling bolts into the legs as shown. Screw in the leveling bolts leaving 1” of threads exposed. With the table attached to the saw raise it up and clamp the legs into position. . NOTE: the tabletop should be slightly lower than the saw table (approx. 1/16”) towards the saw and exactly level at the rear. Mark the location of the leg holes on the Leg Brackets. CAUTION: The legs have to swing up for storage so the hole mounting locations are not identical on the brackets and they are not centered on the table. Drill pivot hole and install 3/8” x 3” carriage bolts, washers and wing nuts. Use a Rubber Washer between the leg and the bracket, this adds friction and helps hold the leg in place during both use and storage.
Posted by Vatome at 10:36 AM 0 comments
Sunday, August 5, 2007
Bookcase/End Table
NOTE
This hardwood panels are nominal 1".
Actual thickness is 3/4".
Measurements given indicate
widths and lengths - 3/4"
thickness is consistent throughout
unless otherwise noted. Read
instructions completely before
beginning cutting.
HARDWOOD LIST
(8) 1" x 10" x 2'
(4) 1" x 12" x 2'
(1) 1" x 10" x 3'
MATERIALS LIST
Wood Glue
(96) 1-1/4" Wood Screws
(96) Wood Plugs
CUTTING LIST
A. (4) 9-1/4" x 24" Sides A
B. (2) 8-1/8" x 24" Sides B
C. (2) 7-3/4" x 24" Sides C
D. (4) 7-3/4" x 8-1/2" Shelves
E. (8) 10-1/2" x 10-1/2" Top/Bottom Panels
F. (8) 3/4" x 3/4" x 7" Cleats
G. (16) 3/4" x 3/4" x 2-1/2" Cleats
H. (4) 2" x 2" Feet
Bookcase/End Table
SIDES Set aside (4) 1" x 10" x 2' boards (actual dimensions is 9-1/4" wide) for Sides A. Next, rip two (2) 1" x 10" x 2' boards to 8-1/8" each (Side B). Finally, rip two (2) 1" x 10" x 2' boards to 7-3/4" each (Side C). SHELVES Rip the 1" x 10" x 3' board to 7-3/4", then cross cut it into four (4) 8-1/2" long shelves (D). CLEATS Take the leftover pieces from the ripped boards and rip to 3/4". This will give a 3/4" x 3/4" board. Next, cross cut eight (8) pieces to 7" in length (F) and 16 pieces to 2-1/2" (G). TOP/BOTTOM Take the four (4) 1" x 12" x 2' boards and rip them to 10-1/2", then cross cut eight (8) 10-1/2" pieces for the top and bottom panels (E). FEET With the remaining scrap, cut four (4) 2" x 2" blocks (H). | PROJECT PLANS & CUTTING LIST ASSEMBLY Center the cleats 11-1/4" from the bottom and at the top of each side. On 9-1/4" sides (A), place the 2-1/2" cleats on one side only. On 7-3/4" and 8-1/8" sides (C & B), place 2-1/2" cleat on one side and 7" cleat on the opposite side. (See diagram for help.) Connect two of sides A with sides B. Connect final two sides (A) with sides (C) as shown in diagram. Next, place shelf on one of the cleats. Connect with screws and glue from underneath. Plug holes with wood plugs. repeat this for the remaining three shelves. Take four of the tops rotating grain patterns. Place tops lapping 3/8" in middle and overhanging 1-3/8". Connect with screws and glue from underneath. Turn upside down and do bottom same as top. Place the 2" x 2" feet 2" in from each side. FINISHING Finish with two coats of golden oak stain. Seal with polyurethane. THINK SAFETY FIRST Always wear safety glasses when hammering, sawing, sanding or operating any electrical equipment in the shop. |
Posted by Vatome at 11:15 PM 0 comments